Do You Know that Compressed Air Systems Are Highly In-Efficient ?

Distribution of Compressor Input Energy :

A Compressor Loses Almost 50% of its Input Electrical Energy in the Form of Heat. Leaks are another Common Form of Losses in Industrial Compressed Air Systems Usually Accounting for Upto 20% of the Compressed Air System Capacity. Unregulated End Points increase the Air Consumption and are hence rightly termed as Artificial Demand. Artificial Demands Exists between 5 – 10 % in any given Plant. Losses resulting due to Usage of Compressed Air in applications which can operate with alternate sources of Energy are termed as In-Appropriate Uses and they usually range between 5 – 10 % of the Overall Energy Loss in the System.

Compressor Life Cycle Costs :

Compressed Air Systems are very widely used in almost all manufacturing industries and are usually the Single Highest Source of Energy Consumption in a Plant. Through Out the Compressor’s Life Cycle More than 85 % of the Costs are spent towards its Energy with the Capital Cost and Maintenance Cost at 8% and 7% respectively

Hence Continuous Monitoring of the Compressor and allied components Efficiency becomes vital in ensuring Peak Operating Standards of a Compressed Air System.

Compressors And Their Impact On Sustainability :

As environmental awareness increases, industries and businesses have become concerned about the issues of natural resource depletion and environmental degradation. Many companies have found it advantageous to explore ways of moving beyond compliance using pollution prevention strategies and environmental management systems to improve their environmental performance. Compressors are also significant contributors in Green House Gas Emissions.

Pain Points in operating a COMPRESSED AIR SYSTEM :

Every compressor, regardless of type, draws in contaminated air, concentrates the contamination by compression and, if no measures are taken to remove it, passes it on to the compressed air network. Listed Below are the Key Pain Points Users experience while Managing their Compressed Air System.

Absence of SMART MONITORING SYSTEMS :

A digital ecosystem is a group of interconnected Sensors that collect, analyse and transmit Key Performance data’s to operators and hence helping them to take informed decisions in Managing their Compressed Air System.

Energy Wasting Hotspots :

As an important power source in industrial applications, compressed air makes up an increasingly large proportion of total industrial energy consumption. Regular Audit & Inspection in Compressed Air System can lead to Identifying & Eliminating Energy Wasting Hotspots as illustrated below,

Eliminating leaks, misuse, over pressurization and pressure drop can ensure efficient Operation of compressed air systems.

Digitalize Your Compressed Air Systems, THE SYSTEL WAY…

We offer a complete, flexible and affordable way to adopt digitalisation of factories and to help our customers digitally transform their Compressed Air Systems, into a smart facility through connecting all aspects from Supply till Demand.

Benefits of Compressed Air System Digitalization :

A digitalized control system brings many advantages and enables far-reaching efficiency enhancing measures. In addition to reducing energy consumption and controlled self-optimization, a form of “predictive maintenance” can be implemented with the help of sensors. This is made possible by collecting data and evaluating them. On the basis of this evaluation, preventive maintenance measures can then be derived, which significantly reduce the probability of failure. Only this possibility puts the technology in the context of the “Industry 4.0” vision, since different states are used and processed by sensors. In this way, both possible problems can be communicated in real time and energy consumption can be significantly reduced. This Concept is becoming more and more the focus of companies in the manufacturing industry.

Our Systematic Approach :

We’ll work with you to uncover the pain points, and more crucially the quick wins that are hiding in your Compressed Air System

With Our 360° Solution, We Optimize Your Compressed Air System to Run Smarter – Not Harder.
Control Your Leakages, Avoid High Maintenance Cost and Optimize Equipment Efficiency with Our Solutions.
Systel Leverages loT Technology & Predictive Analytics to Remotely Monitor Your Compressed Air System for Energy Efficiency, System Reliability and best Productivity.

Our Uniqueness :

Systel is Committed in Simplifying Compressed Air Management and Help the Industries to Operate their Compressed Air System at its Peak Energy Efficiency. Unique Proposition of our Projects are

We are Privileged in Working with Over 1600 Industries Across Asia Pacific and have helped them Improve their Compressed Air Energy Efficiency and Maintain the same at its Peak Operating Levels. Our. Combined Efforts with our Customers has resulted in Annual Power Savings of Upto 50 Million MWH of Energy Savings.